在大庆零下20℃的凛冽寒风中,脱下厚重外套走进近50℃的高温厂房,贴着烫人的管道测量基准与孔位;回到研发室案头,又埋头于千余张图纸的反复推演与迭代中……
Braving -20℃ bitter cold in Daqing, he takes off heavy outerwear and steps into high-temperature workshops nearing 50℃, measuring reference datums and hole positions against scorching pipelines. Back at his R&D desk, he immerses himself in revision and iteration of over a thousand engineering drawings...
王杨是新锦动力旗下子公司锦州新锦化机械制造有限公司的汽轮机研发室主任。入行19年,他从未预想过,自己的工作会经历这般极致的“冰与火”的考验。
Wang Yang serves as Director of the Steam Turbine R&D Department at Jinzhou NEWJCM Machinery Manufacture Co., Ltd.(hereinafter referred to as NEWJCM Machinery), a subsidiary of NEW JCM. With 19?years in the industry, he never expected his job to involve such extreme contrasts of “ice and fire”.
“大国重器的研发就像是一场与钢铁的博弈,容不得半点想当然。”王杨说道。
“Developing major technical equipment is like playing a game against steel. No assumptions can be made,” Wang Yang notes.
冰火交织的大庆测绘
Mapping the Extremes in Daqing
在大庆某项目中,客户提出了一个严苛的要求:必须不停机测绘原有机组,并利用检修窗口期完成机组更换,绝不能因为额外的停车产生损失。
During a project in Daqing, the customer set stringent requirements: the existing unit must be surveyed without shutdown, and unit replacement had to be completed within the maintenance window. No extra downtime-related losses would be tolerated.
要让新机组与现场原有的前后端设备完美对接,精准测绘是第一道关卡。当时正值严冬,室外滴水成冰,而运行中的厂房内温度却高达四五十摄氏度。比极端温差更棘手的,是复杂的测绘。
Accurate surveying was the prerequisite for interfacing between the new unit and on-site upstream and downstream equipment. Winter brought freezing outdoor temperatures, while operating workshops reached 40-50℃. Beyond the drastic temperature gap, complex metrology posed major challenges.
“比如汽轮机后端面到挠性板是两个不相邻部件,无法直接测准相对位置,需想办法延长端面基准,确定空间三维尺寸。”王杨解释道。
“For instance, the rear end face of the steam turbine and the flexible plate are separate parts. We cannot measure their relative position directly with precision. We need to extend the end reference to get the 3D spatial dimensions,” Wang Yang explains.
现场热浪扑面,王杨和同事每测几组数据就满头大汗,眼镜一片模糊,只能退到外面透口气,擦干汗再扎进厂房。靠着这股“蚂蚁搬家”式的死磕,他们仅用不到一周时间,就精准测全了所有复杂的设备数据。
Sweltering workshop conditions left Wang Yang and his colleagues drenched in sweat after a few measurement sets, fogging their goggles. They would step outside to cool down, wipe off sweat, and return to the workshop. Through persistent efforts, they accurately collected all complex equipment data in less than one week.
可回到设计桌前,新的挑战接踵而至:公司原有标准的汽轮机前后挠性板设计,无法匹配客户的底座。
Yet new challenges emerged at the design stage. The company’s standard flexible front-and-rear plate design for steam turbines proved incompatible with the customer’s base.
“
“惯例行不通,就推倒重来。”
“When conventional practices fail, we start over.”
”
王杨与同事果断跳出固有思路,对前后挠性板进行了全新的结构重构与强度分析。最终,团队重新设计的机组在检修周期内一次性安装调试到位。凭借这场历经“冰火考验”的硬核交付,新锦动力顺利拿下了该客户的后续多笔订单。
Wang Yang and his team broke away from established frameworks, carrying out full structural redesign and strength analysis for the flexible plates. The redesigned unit was successfully installed and commissioned within the scheduled maintenance period. This delivery amid harsh conditions helped NEW JCM secure multiple follow-on orders from the customer.
揪出隐患的“细节控”
The Detail-Oriented Expert
优秀的研发人员,不仅能“画图造物”,更能看穿隐藏在背后的病灶。
Competent R&D engineers do more than design hardware; they identify underlying root-cause failures.
在一次常规检修中,客户要求更换汽轮机阀杆和阀头,以为这只是长期运行带来的正常磨损。但王杨在拆解分析时,敏锐地察觉到了异常:“蒸汽冲刷痕迹太集中了,原厂的进气流道结构可能存在缺陷。”
During a routine maintenance assignment, the customer intended only to replace steam-turbine valve stems and heads, assuming damage stemmed from normal long-term wear. Disassembly-based analysis revealed something unusual to Wang Yang: steam-erosion marks were overly concentrated, pointing to potential design flaws in the original flow-path geometry.
经过反复推演,他发现原厂气缸流道的特殊形状会导致高压蒸汽形成偏流,直直地冲刷阀头。如果只按原样更换配件,未来依然会频繁损坏。
Further analysis showed that the original casing geometry caused high-pressure steam to deflect unevenly and directly impinge on valve heads. Simply replacing components would lead to repeated failures in future service.
“不能只管做配件,得帮客户把根源解决掉。”王杨没有选择省事,而是和团队一起研究,在流道前端巧妙地加设了一块防护隔墙,引导气流从两侧平稳通过,彻底避开了对核心部件的冲击。这种主动担当的巧思,赢得了客户的高度赞誉。
“We should not merely supply replacement parts; we need to resolve the root-cause issue for our customer.” Rather than taking the easy route, Wang Yang’s team added a protective baffle upstream of the flow path. It diverted steam smoothly toward both sides and eliminated direct impact on core components. This thoughtful, solution-oriented engineering won high praise from the customer.
从极端现场里几十度温差下的精准测绘,到从千余张图纸的严丝合缝,再到主动为客户根治痛点……王杨用19年的专注,把对技术的敬畏写进了每一台平稳运转的设备里。
From high-precision on-site metrology under extreme temperature swings, to painstaking resonance diagnosis on test benches, and to proactively resolving customer-side pain points — Wang Yang’s 19-year dedication embeds his reverence into every smoothly operating piece of equipment.
正如他常说的那样:
As he often says:
“图纸上的每一条线都不是白画的,机器转起来的那一刻,它比谁都诚实。”
“Every line on a drawing matters. When the unit starts up, its performance speaks for itself.”
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