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资讯 德国辛德尔芬根——华曙高科欧洲团队与Apollo阿波罗汽车凭借深度协作，顺利完成Apollo Evo超跑钛合金排气管及排气尾喉的研发与生产，充分展现增材制造技术可将高复杂度零部件，由设计概念落地为小批量成品。
本次合作源于双方长久的业务渊源、对高性能跑车的共同热爱，以及对增材制造技术的一致看好。
华曙欧洲与Apollo阿波罗汽车共同开发了Apollo Evo的钛合金排气管、排气尾喉并实现量产。Apollo阿波罗负责超跑整车工程与设计，华曙高科输出增材制造技术、增材设计（DfAM）能力以及大尺寸工业化生产能力。
这套排气系统是目前公路车型中，规模最大的金属3D打印钛合金排气产品之一，也印证了产品早期导入增材制造技术的重要价值。
双方没有采用“先定设计、再适配生产”的传统模式，全程联合开展工程开发，让设计、性能与可制造性同步优化。依托面向增材制造的设计理念，原本多零件装配的复杂总成被整合为单件一体化钛合金构件，既保留原始设计，又减少装配工序与后续加工。
首台量产版Apollo Evo“加勒比之龙”于2026 古德伍德速度节正式亮相。排气管标志性的 “龙鳞”特殊纹理直接在打印过程中生成，无需二次加工，整批产品外观一致性优异，同时还可改善部件散热效果。
极具辨识度的排气尾喉采用华曙高科自研高效打印工艺制作，经精密机加工后呈现镜面镀铬质感。
整套排气部件在华曙FS811M-6设备上生产，选用TA15钛合金。华曙高科专属高效打印参数，通过加大打印层厚，兼顾出色表面质感与生产效率。
借助华曙高科自研的光束整形技术，排气管实现一体成形，无需内部打印支撑，省去多段管件焊接工序，大幅降低后处理工作量。项目最终完成全部十台Apollo Evo车型排气部件的生产，验证了增材制造适配高复杂度、小批量零部件的量产实力。
Apollo Evo项目充分体现华曙高科的工业服务理念：不只售卖设备，更深度参与客户产品研发，输出全套工程解决方案，把创新设计转化为可量产零部件，保障产品性能与设计初衷。
利用增材制造优势，团队可并行评估多款无支撑结构方案，快速试制样件开展铣削、表面处理等测试，显著缩短研发周期。
“该项目证明，只有客户、设计师与制造专家从项目初期紧密协同，兼顾工艺可行性与经济效益，才能打造突破性产品并实现落地。我们不只是销售设备，更是客户的增材制造技术合作伙伴，共同挖掘应用场景、创新设计、降低项目风险。一个个真实量产案例，推动行业从概念走向工业化应用。”
—— Sonja Rasch，华曙高科欧洲战略销售与业务发展负责人
“得益于与华曙高科的紧密合作，我们顺利完成这一标杆项目，各项技术指标全部达标。这套排气系统完成功能、耐久、热性能及赛道实测，已实现量产，能够满足客户对极致性能、精湛工艺与专属体验的追求。”
—— Marko Konta，Apollo阿波罗汽车首席产品官
关于Apollo阿波罗汽车
Apollo阿波罗汽车总部位于德国盖默斯海姆，是德国唯一专注顶级超跑制造的企业。品牌 2004 年由罗兰德?古姆珀特创立，专注研发制造公路与赛道两用的顶级高性能跑车，不断突破汽车工程边界，是 “反叛式德国工程” 的代表。
关于华曙高科
华曙高科是全球工业级增材制造整体解决方案提供商，覆盖金属与高分子领域。依托开放平台理念与技术创新，为汽车、航空航天、医疗、模具等行业提供服务，通过激光烧结、金属粉末床熔融工艺，实现高性能终端零部件的工业化高效制造。
Farsoon and Apollo Automobil Bring the Apollo Evo Titanium Exhaust from Concept to Production
Through close engineering collaboration, Farsoon Europe supported the development and industrial production of the exceptional titanium exhaust pipes and exhaust tips for the Apollo Evo, demonstrating how additive manufacturing enables highly complex components from concept to small series production.
Sindelfingen, Germany – [21.10.2026] – Some collaborations start with a business meeting. Our journey for the new Apollo EVO began with a long-standing personal connection, a shared passion for fast cars and mutual enthusiasm for additive manufacturing. Working in close collaboration with Apollo Automobil GmbH, Farsoon Europe GmbH supported the development and industrial production of the titanium exhaust pipes and exhaust tips for the Apollo Evo. Apollo contributed its expertise in hypercar engineering and design, while Farsoon provided additive manufacturing know-how, DfAM expertise, and XXL industrial production capabilities. The project resulted in one of the largest additively manufactured titanium exhaust systems developed for a road-going vehicle and demonstrates the value of integrating additive manufacturing expertise from the earliest stages of product development.
Rather than adapting a completed design for production, both engineering teams collaborated throughout the development process to ensure design, functionality and manufacturability evolved together. Applying Design for Additive Manufacturing (DfAM) principles enabled complex assemblies to be consolidated into one highly integrated titanium component, reducing assembly effort and minimizing downstream manufacturing operations while preserving the original design intent.
The first customer vehicle was officially unveiled at the 2026 Goodwood Festival of Speed. Its name: Apollo Evo “Caribbean Dragon”. One of the defining features of the project is the distinctive Dragon Skin surface on the exhaust pipe, the highly distinctive texture is generated directly during the build process, adding no additional manufacturing steps. Developed jointly by Apollo and Farsoon specifically for additive manufacturing, the structure is generated directly during the build process rather than being applied in a secondary manufacturing step. This ensures a highly consistent appearance across the complete production run. According to Apollo, the surface also contributes to improved heat distribution.
The head-turning exhaust tips are produced using Farsoon’s proprietary high-productivity process parameters. Precisely machined details create a mirror-like chrome finish, naturally drawing attention to this unique design.
The titanium exhaust pipes and exhaust tips were manufactured on a Farsoon FS811M-6 laser powder bed fusion (LPBF) system using TA15 (Ti-6.5Al-2Zr-Mo-V) titanium alloy. Farsoon has developed its own high-productivity parameter set, utilizing a substantially increased layer thickness. This enables outstanding surface quality with an exclusive appearance, while simultaneously delivering exceptional productivity.
To efficiently manufacture the enclosed exhaust geometry, Farsoon applied its patented Beam Shaping technology. This enabled the exhaust pipes to be produced in one piece, without internal support structures, significantly reducing post-processing time while allowing complete pipe geometries to be manufactured instead of welding together multiple separately produced sections. The project ultimately resulted in the successful production of the titanium exhaust pipes and exhaust tips for all ten Apollo Evo vehicles, demonstrating how advanced additive manufacturing can reliably support highly complex, low-volume production.
The Apollo Evo project reflects Farsoon’s collaborative approach to industrial additive manufacturing: supporting customers beyond machine delivery by contributing engineering expertise throughout product development. By combining application knowledge with advanced manufacturing technologies, Farsoon helps transform ambitious concepts into production-ready solutions while preserving the performance, functionality and design intent of the final component.
Another key to success was dividing the project into smaller development stages, minimizing risk while providing greater confidence throughout the process. Additive manufacturing made it possible to evaluate multiple support-free design concepts in parallel and quickly produce samples for milling tests and various surface treatments, significantly accelerating the development cycle.
“Projects like this demonstrate that truly groundbreaking products can only be developed and successfully scaled when customers, designers, and manufacturing experts collaborate closely from day one—always keeping industrial feasibility and economic viability in focus. We don’t just sell machines—we help customers succeed with additive manufacturing. As a long-term technology partner, we work together to discover the right applications, explore innovative design approaches, and minimize risk through proven development methods. Real serial production success stories provide the confidence to move from concept to industrial implementation.”
——Sonja Rasch，Strategic Sales and Business Development, Farsoon Europe GmbH
“Working closely with Farsoon gave us the confidence to take on such a remarkable project while meeting all technical requirements and delivering an exceptional product. The exhaust system successfully passed extensive functionality, durability, thermal and on-track testing, proving it is fully production-ready for our customers who expect uncompromising performance, craftsmanship and exclusivity.”
——Marko Konta，Chief Product Officer, Apollo Automobile GmbH
FASTER，SMARTER，BIGGER，BETTER｜华曙高科即将亮相德国Formnext 2026
稳量产、提效率、降成本 | 华曙高科自研核心技术集锦
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